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Predictive Maintenance
Statistical and behavioral understanding of equipment to fortell maintenance.
See Also: Maintenance
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C Series Current Input Module
The C Series Current Input Module features programmable input ranges, variable connectivity options, and built-in noise rejection. You can also choose from options with built-in anti-aliasing filters or high-channel density to reduce the number of modules needed. The C Series Current Input Module supports safety features, certifications, input ranges, overvoltage ranges, and connectivity for applications such as power quality monitoring and metering, utility pole-mounted smart switches, utility pole-mounted smart grid reclosers, substation merging units, industrial machine measurements, health monitoring, predictive maintenance and prognostics, and phasor measurement units (PMUs). The C Series Current Input Module includes the NI-DAQmx driver and configuration utility that simplify configuration and measurements. NI-DAQmx supports NI programming environments as well as Python, ANSI C, C#.NET, and MathWorks MATLAB® software.
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Platform
Diagnostics as a Service
Augury brings artificial intelligence technology to the maintenance world with a next-generation Predictive Maintenance solution. The platform listens to your machines, analyzes the data in real-time, and provides accurate and actionable diagnostics in-house.
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Nitrogen Compounds Analyzers
TML produces a wide range of analyzers for the measurement of Nitrogen compounds, including those that measure 'True NO2'. All T Series analyzers offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our analyzers are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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Particulate Instruments
Teledyne Advanced Pollution Instrumentation
Teledyne API offers a combination of particulate matter measurements to meet a variety of data quality objectives for regulatory ambient air quality monitoring. All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support.
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Condition Monitoring Software
Emonitor
No matter what requirements you have – simple or complex, the Emonitor Condition Monitoring Software (CMS) is a one-size-fits-all solution for establishing and executing a condition-based predictive maintenance program. CMS combines all the capabilities from the entire legacy Emonitor suite into one solution. There are no tag limits, no functional levels, no decisions to make between budget and function.
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Predictive Maintenance
Predictive Maintenance (also known as Condition Based Maintenance) defines the need for maintenance tasks based on the actual condition of the machine.Predictive maintenance helps to eliminate catastrophic equipment failures, extends the operational life of machine components and reduces the costs of parts and labor.
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RISC-based DIN-rail Embedded System
The RISC-based DIN-rail fanless embedded system series is designed to simplify device-to-cloud connections, which can be used to develop powerful and low power IIoT applications such as machine monitoring and predictive maintenance. They enable machines to connect to the internet and communicate with one another easily. The vertical din-rail makes this series product easy to be installed in a small cabinet and offers various fast-transfer input/output ports
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Thermography Camera
IRT513-A
Wuhan JOHO Technology Co., Ltd
power industry inspection*Industrial process & manufacturing facilities diagnosis* Predictive and preventative maintenanceRugged, durable and easy operation, equipped with new-generation IR detector, IRT513-A delivers ultra high-qualityimages. High resolution, wide temperature range, precise measurement, together with Ethernet remote control guaranteeshigh performance.IRT513-A is the ideal device for maintenance and predictive detection of high temperature target, delivercrisp and clear thermal distribution. Combined with user-friendly software, this IR thermal imager provides a completesolution for variety of industrial, as well as Lab and R&D application.
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Handheld Insulation Resistance Testers
U1450A/60A Series
The U1450A and U1460A series insulation resistance testers are ideal for predictive and preventive maintenance measurement tasks in electrical and industrial applications. With their vast measurement capabilities, efficient automated report generation and high durability, you can accomplish more in a day’s work with the Keysight U1450A and U1460A series insulation resistance testers.
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Power Meters
ACI power meters can reduce energy consumption through predictive maintenance, identification of underperforming equipment, calculation of ROI, and many other measurements. They can communicate with a BMS or work as stand-alone data loggers. ACI has the technical knowledge to ensure your installation is on time and on budget.
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Nitrogen Compound Instruments
Teledyne Advanced Pollution Instrumentation
Teledyne API produces a wide range of instruments for the measurement of Nitrogen compounds, including those that measure 'True NO2'. All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our instruments are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring
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PXIe-2737, 256-Crosspoint, 4x64, 2-Wire PXI Matrix Switch Module
782835-37
256-Crosspoint, 4x64, 2-Wire PXI Matrix Switch Module—The PXIe‑2737 is a high‐density 4x64 PXI matrix switch module designed for routing signals within automated test systems and using electromechanical relays to perform immediate switch operations. It also offers features to monitor the health of deployed systems and plan for predictive maintenance, including onboard relay count tracking, a temperature sensor, and functional and resistive relay self-tests available through the NI Switch Health Center.
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Service & Support Product
Datacolor GUARDIAN
GUARDIAN™ is a comprehensive, service & support product, giving peace of mind at a very affordable price. Datacolor GUARDIAN is the ultimate remote instrument monitoring solution;a unique predictive maintenance program for Datacolor’s spectrophotometers that employs periodic diagnostic testing and review by trained Instrument Experts.
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Structure-borne Probe
T20
The structure-borne ultrasonic probe T20 is used for condition monitoring of machines, systems and processes, given that they generate detectable structure-borne sound in the ultrasonic range. Changes in the sound signals indicate a change in the condition and/or process of the plant. The detection of these changes forms the basis for condition monitoring in predictive maintenance.
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Sulfur Compounds Analyzers
TML's Sulfur compound analyzers utilize familiar UV Fluorescence technology to produce reliable and accurate gas measurements. All T Series analyzers offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our analyzers are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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Vibration Condition Monitoring
Vibration Condition Monitoring is a predictive maintenance method that allows for early detection of problems with vibration. The techniques of Vibration Condition Monitoring share a common objective of indicating early signs of deterioration or malfunction in machinery. It also helps to reduce failures in your workplace as well as increasing your safety and machine performance.
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pH Analyzers & ORP Analyzers
A pH analyzer consist of a sensor, transmitter and process adaption, combined to best suit your pH control needs. In-line pH analyzers from METTLER TOLEDO provide accurate process pH measurements in a wide range of environments, from ultrapure water to hygienic measurement in a bioreactor to dirty chemical production. pH analyzers and ORP analyzers that use digital Intelligent Sensor Management (ISM) technology help reduce maintenance through integrated predictive diagnostics.
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Cloud-Based Predictive Service for Identifying Infrastructure Vulnerabilities
Kaleidoscope
With Kaleidoscope, you can rapidly and accurately identify previously unknown infrastructure vulnerabilities to prioritize capital expenditures and achieve greater infrastructure resilience in a more proactive and interconnected way.Kaleidoscope uses predictive algorithms to generate vulnerability assessments across key sectors of infrastructure in a community, including transportation, potable water, energy, communications and sanitation. By identifying vulnerabilities and how they may potentially impact a community’s resilience, helping to curtail expensive, unplanned and reactive maintenance, organizations can prevent disruptions before becoming hazards – so life goes on uninterrupted.
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Gas Calibrators and Zero Air Generators
Teledyne Advanced Pollution Instrumentation
All T Series instruments offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. Teledyne API offers an extensive line of high quality gas calibrators and zero air generators to meet even the most demanding applications.
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Vibration Analysis and Balancing Tools
PRÜFTECHNIK Condition Monitoring GmbH
Predictive maintenance tools for vibration analysis can help prevent machine failure and avoid costly production downtime. Our vibration analysis tools are used for condition monitoring on rotating equipment to help detect early component wear and damage. Vibration analysis and balancing are integral parts of any condition-based and predictive maintenance program.
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SmartDiagnostics
An innovative predictive maintenance system for pumps, motors and other rotating industrial and commercial equipment, KCF SmartDiagnostics® was designed from the outset as an affordable, integrated suite of products that puts predictive maintenance within practical reach of medium and small operations - anyone that demands the best protection and longest life from key machinery. With SmartDiagnostics® you give your machines a voice so they can tell you when they need attention!
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Carbon Compounds Analyzers
TML's Carbon compound analyzers utilize Gas Filter Correlation combined with reliable NDIR (non-dispersed infrared) technology to produce very stable and accurate gas measurements. All T Series analyzers offer two front-panel USB ports, an advanced touch screen full color display, customizable user interface with predictive maintenance alerts, one-touch real-time graphing, and multiple language support. All of our analyzers are designed meet the rigorous demands of ambient air quality, stack, or industrial process gas monitoring.
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Handheld Infrared Oil Analyzer
FluidScan® 1000 Series
The FluidScan® 1000 series handheld Infrared oil analyzer provides direct quantitative measurement of a lubricant’s condition and plays an important role in Machine Condition Monitoring (MCM) for proactive and predictive maintenance in Reliability Management programs. It determines when oil needs to be serviced due to degradation of the oil chemistry or contamination by other fluids such as water or the wrong oil. It is compliant with ASTM D7889 “Standard Test Method for Field Determination of In-Service Fluid Properties Using IR Spectroscopy”.
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NI-9246, 50 kS/s/ch, 20 Arms, 30 Apk, 24-Bit, 3-Channel C Series Current Input Module
783920-01
50 kS/s/ch, 20 Arms, 30 Apk, 24-Bit, 3-Channel C Series Current Input Module - The NI‑9246 is designed to support direct ring lug connectivity to the three-phase high-current measurements of 1 A and 5 A current transformers (CTs). It is optimized for power, energy, and industrial applications. The safety features, certifications, input ranges, overvoltage ranges, and connectivity are well suited for applications such as power quality monitoring and metering, utility pole-mounted smart switches, utility pole-mounted smart grid reclosers, substation merging units, industrial machine measurements, health monitoring, predictive maintenance and prognostics, and phasor measurement units (PMUs).
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Route Based Vibration Data Collector
The Crystal Instruments CoCo series are portable devices for vibration monitoring and predictive maintenance applications. The system consists of a CoCo analyzer and the Engineering Data Management (EDM) software. The CoCo is used to make field measurements and the EDM software in Vibration Data Collector (VDC) Mode is used to setup the CoCo hardware and define routes before field measurements, and to download data from the CoCo to analyze and archive afterwards.
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CorSense™ Environmental IoT Sensors
Our line of CorSense™ wireless sensors are capable of monitoring air quality, humidity, barometric pressure, temperature, current, vibration, and more.Built with a rugged case and able to withstand harsh industrial environments, these sensors are all tested to ISO standards. When paired with CorGateway, sensors gather and transmit data securely to a Corvalent CorEdge computer anywhere from 2 to 28 miles away.Extremely energy efficient, CorSense IoT sensors can also run on batteries for up to 2 years.9 different sensor options:-Smart Vibration & Temperature Sensor -CO2, Temperature, Humidity & Particulate Matter Sensor -CO2, Temperature & Humidity Sensor -Temperature, Humidity, Pressure & Air Quality Environmental Sensor -Precision Pressure Bidirectional Differential Sensor -Pressure Bidirectional Differential Sensor -AC Current Monitor -Vibration & Temperature Sensor -Predictive Maintenance Module Sensor
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Digital Fiber Sensor
FX-550L
Panasonic Industrial Devices Sales Company of America
Panasonic IO-Link technology makes it possible to continuously collect and process data and to control the sensor. This allows users to implement predictive maintenance and to monitor operation in machines and assembly lines. Processing the multitude of data requires users to invest in know-how and time. Panasonic has developed a self-diagnosis function for each sensor type. This function sends sensor data via IO-Link to a higher-level fieldbus, thus informing about the state of the sensor directly. This way, the amount of production data and the work needed to analyze the data is reduced.
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Vibration Diagnostics System
VDS
The Vibration Diagnostic System (VDS) is a vibration data management system designed specifically for the machinery Predictive Maintenance (PdM) community. It harnesses the graphic display capabilities of Crystal Instruments EDM Software for the work of machinery vibration analysts.
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Predictive Emission Monitoring Systems
PEMS
Predictive Emission Monitoring Systems are software-based solutions able to deliver reliable real-time emission estimations exploiting advanced mathematical or statistical models. PEMS provide accurate emission monitoring, drastically reducing the capital investment and ongoing operating costs due to maintenance activities and spare parts, minimizing the interferences with plant operations. PEMS allows plant owners and operators a better control on costs, neglecting unexpected costs due to unpredicted issues in the conventional hardware analyzers.
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Digital Oxygen Sensor
Memosens COS81D
Memosens COS81D is the ideal oxygen sensor for hygienic applications such as fermentation and inertization. Its precise, long-term stable measurements and its permanent self-monitoring ensure the most reliable measured values to help meet your desired product quality and optimize product yield. Thanks to Memosens digital technology, COS81D combines maximum process and data integrity with simple operation. It enables lab calibration and facilitates predictive maintenance.